Print Inspection System
In the printing industry, vast quantities of labels, papers, cartons, pouches, etc., are printed for the packaging of different goods. The printed material varies based on color, content, and even language. Ensuring the high quality of the printing items is essential. While small businesses tend to use humans for print inspection, it is not an ideal choice. In fact, human inspection often leads to wastage of time, inadequate productivity, and manual errors. It also becomes challenging to identify language differences resulting in mix-ups and inevitable quality issues.
To overcome these challenges and offer High-Quality Print Inspection, OptoPixel offers top-of-the-line Print Inspection Systems. The system is designed to check the color mark, registration mark, and product code. Apart from that, the system also assesses color intensity and missing or shifting prospects. Verification of the unique product code is also done to ensure product mix-up is not a possibility. Besides, it can be integrated with an existing machine for rejection. When defects are identified by the system, it generates a signal and stops the machine. Now, the operator can get rid of the defective carton or label and then start the process once again.
Premium Quality Results With Optopixel’s Print Inspection System
Bearings are one of the most crucial parts of a machine and aid in mechanical transmission. It can be found in airplanes, automobiles, and different mechanical equipment pieces. The bearing has numerous parts out of which bearing rollers have critical importance. It is responsible for the performance, stability, and longevity of the bearing.
Verification of the unique product code is also done to ensure product mix-up is not a possibility. Besides, it can be integrated with an existing machine for rejection. When defects are identified by the system, it generates a signal and stops the machine. Now, the operator can get rid of the defective carton or label and then start the process once again.
OptoPixel offers a top-notch Print Inspection System, which is highly reliable and user-friendly. With the system, you can get premium quality inspections at budget-friendly rates. You can definitely rely on our industry professionals to help you out.
OptoPixel offers a top-notch Print Inspection System, which is highly reliable and user-friendly. With the system, you can get premium quality inspections at budget-friendly rates. You can definitely rely on our industry professionals to help you out.
Benefits of the Print Inspection System
There are multiple benefits that explain why choosing our Label Inspection System is an excellent idea.
Reduce Customer Complaint
The OptoPixel Vision System ensures high-quality production. It is vital to understand that manual inspection comes with an inherent risk of errors. Due to the inability to eliminate that prospect completely, customer complaints occur. In order to combat this, our vision system can help. We improve brand value and assure you that you will get premium quality results on the final production.
Machine Integrity
One of the best aspects of the OptoPixel System is that it can be integrated with the current production lines of your company. It is possible to install and synchronize the Print Inspection System with the Carton Gluing machine, winder machine, Pouch making machine, etc. Apart from that, it also offers different reports or feedback such as printing unit, color unit, temperature controller, etc., to the machine. That aids in maintaining product quality and integrity. With the assistance of single control software, the installation of a multi-camera system is possible. You can install it in various locations for different jobs.
Quick Job Setup
Our Print Inspection System comes with the Automatic change-over feature. Due to the integration of the ScaneX software, the operator can take advantage of the unlimited template saving option and use it for product configuration. After that, the operator needs to choose and load the template saved in order to use it for further cases. It is even possible to overwrite the template without stopping the machine.
What Do We Provide?
OptoPixel is a top-rated Print Inspection System provider in the market.
We offer hassle-free yet reliable Print Quality Inspection Systems to our clients.
With a crew of proficient experts, we ensure the quality of our solutions.
No matter your printing inspection needs, you can count on us.
- Compliant with the 21CFR, Part-11 software
- Round-the-clock software help remotely
- Training of up to 10 colors in a single ROI
- Understanding printing defects owing to deviations and key statistical data
- User-friendly configuration along with automatic setup
- Archiving the defective print images for further assessment
- Verification of the OCR / 1D /2D code
- Visual display of defects on the monitor for evaluation by the operator
- Easy to offer various tolerance levels to different colors
- Availability of a comprehensive inspection report
FAQ
Frequently asked questions
The system works for Printing Line. The products include Cartons, Label, Pouch, bags, etc.
Our system works with maximum up-to 500 parts/minute
Yes, Our system can capture image of entire carton. Manufacturer has to print color registration marks on the flapper of the carton. Camera system inspects these color-marks. These color marks are getting printed with black border. So, if color shifting happens, particular color will be shifted from its predefined box, and camera will detect that. No need to capture entire carton, shifting at registration mark means shifting of that color in entire carton.
Yes, we provide inspection machine for cartons as separate unit which includes stacker feeder, transportation conveyor, Camera system, rejection system, collection bin, etc.
Yes, we provide such integrated solutions.
