Carton Print Inspection System
We provide Carton Print Inspection system to the Pharmaceutical Industry with large-scale of variety of solutions. The inspections include online batch code Inspection, 1D/2D code grade verification, Pharmacode verification, Color Verification, etc. We provide Track & Trace solutions for secondary cartons too.
OptoPixel provides entire solution for Carton Coding Inspection including Stacker Feeder, Conveyor, Coder, Inspection System and Automatic rejection. System can be configured for existing folded carton line. Hence, it also can be installed on high speed Cartonator machine for Pharmacode verification on flapper and batch-code inspection at output from the machine.
We are developing tailor-made solution as per customer’s requirement. So, as per the carton size and weight, the solution can be designed. We also provide “Scan & Print” solution for shipper carton where camera scans the data from the carton and then gives relative data to online printer to print the same on the carton. Integration of online check-weigher is also possible with or solution for weigh and print and scan module.
Discover the Benefits
One stop solution
OptoPixel provides entire conveyor machine with high-speed feeder, coder, camera inspection, rejection, and bunch-collection. For Flat carton, high-speed feeder is available that supports different sizes and for folded (filled) cartons, the machine can be supplied with separator and steady transportation for coding. OptoPixel provides machine with single point controlling software for Machine, Camera, and Printer. Entire Machine is 21CFR, Part-11 compliant.
Easy to Integrate
OptoPixel Carton Inspection System can be easily integrated with existing line of user. The machine may be Auto-Cartonator machine or manual feeding conveyor. Sometime user has requirement for Pharmacode verification on leaflet and carton flapper on Auto-Cartonator machine, OptoPixel provides Add-On hardware for the same and all three cameras can be integrated with single inspection software.
Quicker Return of Investment
Manual inspection of carton printing quality is recurring cost and higher than Camera inspection. Customer needs to invest once and sat relaxed about the printing quality. OptoPixel System works with high speed and 100% accuracy whereas manual inspection has so many errors. Hence, Man-power management is getting hectic day by day. So, after all consideration, Vision system based inspection provides Return of Investment in short time period.
OptoPixel – Carton Inspection Solution Key Features
Ours is the best solution in delivering cost-effective print quality and integrity
management solutions to the Pharmaceutical Industry with below features:
- Batch-code Inspection and Verification for Print Missing, Print Smudging, Value Mismatching with OCR and OCV Technique
- Variable data integrity, including weight, batch/lot code, sell-by dates,
- Missing/duplicate detection
- 1D Barcode Verification available for all Global types
- 2D code Inspection with Print quality Grade Verification
- Color Pharmacode Verification
- Handles highly reflective surfaces & UV/IR printed codes
- Inline inkjet integration & print verification
- Database matching
- Track & Trace reporting
- Integrity & Audit reporting
- 21CFR, PART-11 Compliant Software
- 24X7 Remote Software Assistance
Carton Inspection Machine System Specifications:
- High Resolution Camera – Selectable up-to 5.0 Megapixel resolution according to the application requirement
- 5.0 Megapixel Low Distortion Optics
- Diffused Illumination to avoid reflection from the shiny surfaces
- Selectable color for the Lighting as per the object background and ink color
- Industrial grade camera controller with 13.3” capacitive touchscreen monitor
- Custom Mounting stand as per the Machine and space available on the machine
- Easy Mechanical Change-over with position indicator for the mechanical position of the camera
- Camera Enclosure to avoid ambient lighting and damage
FAQ
Frequently asked questions
Yes, you can install our system on your manual packaging line. You just need to arrange separated and unidirectional feeding and transportation of the cartons.
Our system works with maximum up-to 600 inspections/minute
Yes. Single camera will do all inspections those are within scan area 80mm X 60mm
Standard System is configured with Digital outputs those can be synchronized with user’s machine and can be used for Rejection/sorting purposes. If rejection mechanism is not available in the machine, we also provide rejection system as Optional.
Yes, that is quite possible. You have to provide detailed requirement at the time of ordering.
