Packaging Inspection Solution
OptoPixel is the Leading Packaging Inspection Service Provider in the market. We deliver industry-grade Packaging Inspection Solutions with the aid of a team of professionals with years of expertise. You can definitely rely on our top-rated packaging inspection solution, aimed to fulfil the needs of the FMCG industry. We boast of designing Packaging Inspection Systems with user-friendly software and a wide range of lucrative features.
In order to maintain the safety and quality of the products, packaging inspection is of utter importance in the FMCG sector. Different issues such as improper packaging, missing product, or product impurity lead to damage to brand value, impacting the quality and value of the FMCG products. It can even lead to product recalls. With an intent to offer solutions to various problems faced by FMCG manufacturers, we deliver top-of-the-line packaging inspection systems. Our systems can be used for different aspects such as Fill Level Detection, Cap Inspection, Seal Inspection, etc. Other applications include Laser Marking Verification, Tamper-Proof Inspection, 2D Code/ Bar Code Inspection, Product Number Verification In Shipper/Mono Carton, and so on.
Benefits of using our packaging inspection system
Our packaging inspection systems are integrated with ScaneX, easy-to-use software that can be configured for different purposes. These include OCV, OCR, Color Verification, 2D/1D Inspection, Pattern Match, Dimension Measurement, etc. You can also add the ROI tool to use it along with the unlimited template saving feature. Apart from that, the software offers multi-camera applications support to assist operators in handling multiple inspections with a single software.
One Stop Turnkey Solution For Various Applications
As the leading service provider of top-grade packaging inspection solutions, OptoPixel offers excellent turnkey solutions. With our turnkey solutions, you can conduct multiple inspections at various stages of packaging for the complete packaging line. Take a look at these solutions -
Solutions
Color Inspection
It assists in the inspection of cap color, liquid color, container color, and so on.
Bottle / Can / Case / Container Inspection
It assists in the inspection of cap color, liquid color, container color, and so on.
Packaging Inspection & Label - Marking Inspection:
It assists in the inspection of cap color, liquid color, container color, and so on.
Color Inspection
It assists in the inspection of cap color, liquid color, container color, and so on.
Solution Flexibility
At OptoPixel, we understand that business growth needs the flexibility of the machines. That is why we offer a world-class packaging inspection system that exhibits superior scalability features. It is possible to integrate the system with any future machinery. Moreover, you can even update OptoPixel’s Packaging Inspection System in case new inspection regulations are launched by the government.
Real-Time Production Statistics
OptoPixel’s Packaging Inspection System is integrated with the ScaneX software. It offers real-time reports and batch progress information at each stage of the packaging process. When a particular packaging is rejected, the software discovers the rejection reason along with charts to assist operators in understanding the issue. That way, the problems can be assessed and new solutions implemented. Plus, smart alerts can be circulated, in the event of performance variation detection. Now, managers can respond to the detection and ensure that the process is completed without much hassle. It is the best way to avoid quality issues and other financially disruptive problems.
What Do We Provide?
OptoPixel is a Well-Known Packaging Inspection Solution Provider,
delivering top-notch solutions to the FMCG sector. With the assistance of a crew of proficient experts,
we aim to attain customer satisfaction by offering top-quality services.
Our one-of-a-kind Packaging Inspection System has a wide array of features.
- Batch-code Inspection and Verification for Print Missing, Print Smudging, Value Mismatching with OCR and OCV Technique
- Integrity of variable data such as lot or batch code, weight, sell-by dates, etc.
- Detection of duplicates or missing packaging
- 1D Barcode Verification available for all Global types
- Dealing with extremely reflective surfaces
- Using print quality grade verification for 2D code inspection
- High level or low level detection
- Database matching
- Trace and track reporting
- Inline inkjet integration & print verification
- Round-the-clock remote software help
- Audit and integrity reporting
- Verification for cosmetic features for plastic containers and aluminum cans
Packaging Inspection System Specifications:
High Resolution Camera – Selectable up-to 5.0 Megapixel resolution according to the application requirement
5.0 Megapixel Low Distortion Optics
Diffused Illumination to avoid reflection from the shiny surfaces
Selectable color for the Lighting as per the object background and ink color
Industrial grade camera controller with 13.3” capacitive touchscreen monitor (can be upgraded up-to 22” Touchscreen Display)
Custom Mounting stand as per the Machine and space available on the machine
Easy Mechanical Change-over with position indicator for the mechanical position of the camera
Camera Enclosure to avoid ambient lighting and damage
FAQ
Frequently asked questions
Our standard model Scanex-LR601 is equipped with 1.6 Mega-Pixel camera, so the standard scan area is 80mm X 60mm. Product should have all inspections within this area. If size of the scan area gets increased, you have to go with higher model which comes with camera having higher resolution.
Our system works with maximum up-to 600 inspections/minute
Yes. We can provide such tailor-made solution for your requirement.
Standard System is configured with Digital outputs those can be synchronized with user’s machine and can be used for Rejection/sorting purposes. If rejection mechanism is not available in the machine, we also provide rejection system as Optional.
Well, it depends on the speed and inspection criteria. In general, you can use 6 cameras with single controller. If application has requirement more than that, then we need to use controller with higher configuration.
