Pattern Matching Inspection System
Pattern Matching Inspection is incredibly helpful to verify whether an accurate product is being manufactured on the assembly line. In a wide number of cases, essential assembly parts have right and left orientations. It becomes really tough for the operators to distinguish them with bare eyes. In order to handle the issue, we offer an advanced camera system that can efficiently sort out the orientation issue precisely. In fact, our innovative pattern matching solution can also sort gear profiles with the slightest variations, which are actually intricate to detect manually.
Pattern Matching is basically the process of identification of features within an image that offers a resemblance or match to a template (smaller) image. Small assembly parts needed in the automotive industry are manufactured through different processes. In order to maintain their quality, those tiny parts have to possess accurate shapes and dimensions. Inspecting these parts manually is definitely a time-consuming process. Additionally, there's also a high possibility of committing mistakes. These aspects can interrupt the efficiency of the entire manufacturing procedure.
Increase The Efficiency Of The Production Process With Our High-Quality Pattern Matching Inspection System
Pattern matching is basically the process of identification of features within an image that offers a resemblance or match to a template (smaller) image. Small assembly parts needed in the automotive industry are manufactured through different processes. In order to maintain their quality, those tiny parts have to possess accurate shapes and dimensions. Inspecting these parts manually is definitely a time-consuming process. Additionally, there's also a high possibility of committing mistakes. These aspects can interrupt the efficiency of the entire manufacturing procedure.
In order to solve this, we at OptoPixel have come up with an excellent inspection solution. Our non-contact inspection process helps to detect different segments of a product quite instantly. Moreover, we always ensure accuracy to deliver premium quality solutions.
Well, machine vision holds a crucial role in the IT industry. Generally, it uses computer vision for various industrial applications. And the sequences of digital intensity image processing are involved with the technique. Irrespective of the different surrounding conditions, including poor template shift and light setup, our pattern-matching computation successfully handles the inspection process.
Well, machine vision holds a crucial role in the IT industry. Generally, it uses computer vision for various industrial applications. And the sequences of digital intensity image processing are involved with the technique. Irrespective of the different surrounding conditions, including poor template shift and light setup, our pattern-matching computation successfully handles the inspection process.
Benefits Of The Pattern
Matching Inspection System
There are multiple benefits that explain why choosing our Label Inspection System is an excellent idea.
Reduce Customer Complaint
Our dynamic Pattern Matching Inspection System assures flawless production. With manual inspection, there's a chance of errors, thereby disrupting the final product. Due to this reason, customers lodge several complaints citing dissatisfaction. However, with our customizable vision solution, you can eradicate potential manual errors while enhancing the quality of the final product. As a result, it can boost your brand value and the overall productivity of the final production. It can consequently reduce customer complaints.
Quick Job Setup
Our inspection solutions possess several up-to-date automated remodeling or change-over features. And with a servo-based mechanism, this changeover program can be conveniently handled by the machine operators. The software we have launched, called ScaneX has boundless or unlimited template saving options. This, in turn, makes it easier for the operators to configure or devise the products. In fact, the configuration needs to be done only once. After that, the professional can select and download the saved template for further use. In fact, the operator can even over-write the template in between the running line without halting the machine.
Tailor-Made Solutions
Our Pattern Matching Inspection System is built with a single camera. However, it can also be devised with multiple cameras for running a 360° inspection of a product. Moreover, the machine operators can also customize the inspection solution for several rejection systems in order to sort the rejected products as per their flaws and defects. At OptoPixel, we offer excellent inspection solutions, relying on the product type as well as client requirements. We help to install a turnkey system on a pre-existing assembly line to save both the installation time and the floor space of the firm. Additionally, we offer operator training, along with start-up run testing as a complimentary service.
What Do We Provide?
In terms of offering Pattern Matching Inspection Solutions,
we at OptoPixel are unbeatable.
With us, you can relish a top-notch, custom-fit, and cost-effective vision inspection system that reduces the inspection time and ensures a premium-grade final product.
- Verification of the position and orientation of a part
- Identifying or detecting the missing or duplicate parts
- Easy handling of reflection-prone surfaces
- Assessment of the product type through the existing data
- Verification of the components present in assembled part
- Identifying, picking, rotating, and placing the operations via robot guidance
- Audit and integrity reporting
- Verification and integration of inline machine
- Remote software aid at all convenient hours
- Evaluating whether the accurate nut, bolt, or screw head is attached
FAQ
Frequently asked questions
Our standard model Scanex-LR601 is equipped with 1.6 Mega-Pixel camera, so the standard scan area is 80mm X 60mm. Product should have all inspections within this area. If size of the scan area gets increased, you have to go with higher model which comes with camera having higher resolution.
Our system works with maximum up-to 600 inspections/minute
Yes, we provide tailor made solution as per the customer requirement.
Standard System is configured with Digital outputs those can be synchronized with user’s machine and can be used for Rejection/sorting purposes. If rejection mechanism is not available in the machine, we also provide rejection system as Optional.
