Optopixel
Search
Close this search box.


Pharmaceutical

Pattern Matching Inspection System

Transforming industries with our pattern-matching inspection

Uplifting standards with our pattern matching inspection

Empowering perfection with our system

It is time to revolutionize industries with our inspection system

What is pattern matching inspection?

Basically, pattern matching is a roadmap to automate the process of locating a pattern in an image using a machine vision techniques, adding into that it locates a part in a field of view and recognizes its availability or non- availability. It has proven to be useful for finding patterns in medicine and can be a crucial tool in other scientific applications. 

This method is widely used in various industries, including manufacturing, electronics, and quality assurance, to detect defects, irregularities, or deviations in products. 

What is the use of the pattern matching inspection?

The use of pattern matching inspection is used in applications where you want to ensure that the correct product is going well on the production line and communicates well.

OptoPixel’s pattern-matching inspection is used to find objects and easily identify models that are translated, rotated, and scaled to sub-pixel preciseness. Pattern matching inspection includes high-speed contour matching pattern recognition, which includes a powerful- pattern training wizard, that activates the precise and repeated setup of systems and by checking patterns on packs, parts, sub-assemblies, and components to verify the faults. 

What is the use of the pattern matching inspection?

The use of pattern matching inspection is used in applications where you want to ensure that the correct product is going well on the production line and communicates well.

OptoPixel’s pattern-matching inspection is used to find objects and easily identify models that are translated, rotated, and scaled to sub-pixel preciseness. Pattern matching inspection includes high-speed contour matching pattern recognition, which includes a powerful- pattern training wizard, that activates the precise and repeated setup of systems and by checking patterns on packs, parts, sub-assemblies, and components to verify the faults. 

What to expect from a pattern matching inspection?

01

High accuracy and precision 
Pattern-matching inspection systems are designed to provide accurate and precise comparisons between the observed patterns and references. Expect a high level of reliability in identifying even subtle variations, ensuring greater control of quality

02

Detects defects
One of the primary purposes of pattern-matching inspection is to detect defects in the ideal pattern. This can include variations in shape, size, color, texture, or any other visual characteristic specified in the references submitted

 

03

Quick inspection 
Pattern-matching systems are known for their speed and efficiency. Expect rapid image processing and analysis, enabling
real-time inspection of products on the production line. This efficiency contributes to increased throughput and faster decision-making

Benefits of pattern matching inspection system

Inspection that ensures uninterrupted accuracy in production line

Detects defects in
a complex pattern

In the complicated manufacturing processes where products pass from complex patterns, pattern-matching inspection systems play a significant role. Their ability to quickly analyze and identify defects within designs or textures ensures proper quality control across diverse product ranges.

Stands by the
quality standards

Industries are subject to strict quality standards and they are directly benefited from pattern-matching inspection systems. Their ability to consistently and accurately identify deviations from predefined patterns ensures that products meet regulatory requirements, safeguarding manufacturers against non-compliance issues

Higher speed in
large production

With rapid processing capabilities, pattern-matching inspection systems are well-suited for high-volume production environments. Their quick analysis and decision-making contribute to efficiency, allowing manufacturers to maintain maximum production speeds without compromising on quality

Provides a
cost-effective solution

Pattern-matching inspection systems prove to be a cost-effective solution for quality control. By minimizing the occurrence of defects, reducing waste, and enhancing overall efficiency, these systems contribute to a more economical production process, making them a strategic investment for manufacturers aiming to balance quality and cost-effectiveness

Lower down
the false rejections

The advanced algorithms used by pattern-matching inspection systems contribute to a considerable reduction in false rejections. This not only minimizes unnecessary waste but also streamlines the production process by focusing attention on genuine defects, optimizing resources, and reducing the overall cost of quality control

Solution with continuous improvement

By generating detailed data and research on defect patterns and occurrences, pattern-matching inspection systems empower manufacturers with valuable insights. This data-driven approach facilitates continuous improvement, enabling companies to refine their manufacturing processes, minimize defects over time

What do we provide?

In terms of offering Pattern Matching Inspection Solutions,
we at OptoPixel are unbeatable.
With us, you can relish a top-notch, custom-fit, and cost-effective vision inspection system that reduces the inspection time and ensures a premium-grade final product.

Frequently asked questions

What is the FOV (Field of View- Scan Area) of product supported?
Our standard model Scanex-LR601 is equipped with 1.6 Mega-Pixel camera, so the standard scan area is 80mm X 60mm. Product should have all inspections within this area. If size of the scan area gets increased, you have to go with higher model which comes with camera having higher resolution.
What is the maximum Speed OptoPixel Inspection System can work with?
Our system works with maximum up-to 600 inspections/minute
Do you provide Machine that equipped with feeder, conveyor, etc.?
Yes, we provide tailor made solution as per the customer requirement.
Does system come with Rejection System?
Standard System is configured with Digital outputs those can be synchronized with user’s machine and can be used for Rejection/sorting purposes. If rejection mechanism is not available in the machine, we also provide rejection system as Optional.

Send a
message.

We’re here to answer any question you may have.

MAIL US

Have a project in mind? Send a message.

CALL US

Would you like to join our growing team?

      Error: Contact form not found.

      Send a
      message.

      We’re here to answer any question you may have.

      MAIL US

      Have a project in mind? Send a message.

      CALL US

      Would you like to join our growing team?

      Error: Contact form not found.