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Print Inspection System

Time to experience excellent preciseness and quality with PRINTING.

The inspiration of Print Inspection System,

An inspiration of inspection that checks for errors, mistakes, and faults in any digital work.

What is the Print Inspection system?

A print inspection system helps improve the speed and preciseness of your quality process by spontaneously checking content as it moves through your manufacturing line. Increase your product quality and optimize your production.

A manual system for print quality inspection is different from what is required for capturing defects before they start impacting your quality levels. This invariably leads to expensive re-printing, extra operational pressures, increased waste, and ultimately lower profits and declining client satisfaction levels.

Having, a print inspection system includes color measurement tools to ensure that the printed colors match the specified color profiles. This is crucial for maintaining consistency across different print jobs. This feature ensures that different colors align correctly and that there is no misregistration or offset in the printed material.

Print inspection system by OptoPixel

Our print inspection system is a high-performance upgrade to traditional web viewing technology with automated defect detection and live sensitivity controls for complete inspection control. It offers real-time print defect detection of randomly occurring and recurring print defects on web-fed printing presses. Print defects such as misregistration, die-cut variations, matrix residues, smudges, and color variations are automatically detected. The Operator is alerted when repeating defects are detected, or the size of a defect reaches an unacceptable level.

It also evaluates color intensity and identifies any instances of missing or shifted elements

 

Print inspection system by OptoPixel

Our print inspection system is a high-performance upgrade to traditional web viewing technology with automated defect detection and live sensitivity controls for complete inspection control. It offers real-time print defect detection of randomly occurring and recurring print defects on web-fed printing presses. Print defects such as misregistration, die-cut variations, matrix residues, smudges, and color variations are automatically detected. The Operator is alerted when repeating defects are detected, or the size of a defect reaches an unacceptable level.

It also evaluates color intensity and identifies any instances of missing or shifted elements

 

Problems faced by pharma in the absence of a print inspection System

01

Quality control issues
Without a Print Inspection System, ensuring consistent and high-quality printing becomes challenging. Print defects, such as misprints, color variations, and registration errors, may go unnoticed, leading to a decline in overall print quality.

02

Process of inspection takes time
Manual inspection is time-consuming and may slow down the production process. This can be a significant challenge, especially in industries with high-volume printing demands.

03

Increased rework costs 
Without a reliable inspection system, printing errors may lead to higher rates of wasted materials and the need for rework. This not only increases production costs but also affects the overall efficiency of the printing process.

Benefits of the print inspection system

The Print Inspection system by OptoPixel is a unique and protected image capture method, it offers new benefits for quality assurance and waste reduction.

Stop all the
expensive recalls

Stop customer recalls and take a peaceful rest at night knowing every product printed, packed, or assembled is 100% checked and verified automatically before it leaves your premises. The system provides robust quality assurance, allowing businesses to rest assured that their products meet the highest standards

Saves the ratio
of costs

Print Inspection Systems contribute to cost savings in the printing process. The investment in the system is related to the long-term benefits. The efficiency gains and improved productivity from automated defect detection contribute to workflows. The system's ability to enhance print quality leads to customer satisfaction and loyalty.

Visual representation
of data

Find and detect issues at the source instantly and with all the preciseness. Backed with end-to-end failure analysis tools, management statistics, and real-time build monitoring, all available at single place. The management statistics provide a view of performance metrics with decision-making.

Provides integrity
in machinery

With OptoPixel System it is possible to install and synchronize the Print Inspection System with the Carton Gluing machine, winder machine, Pouch-making machine, etc. Apart from that, it also offers different reports or feedback such as printing unit, color unit, and temperature controller to the machine.

Safeguards your
brand significantly

The reputation of the consumer is everything. Safeguard your brand and stop bad products from exiting your factory. Increase efficiency and reduce reliance on operators in production.Ultimately, prioritizing consumer trust through stringent quality control measures can lead to enhanced brand loyalty and sustained success.

Doubles the
productivity level

Quick identification and correction of defects mean less downtime in the printing process. Manual inspection may require stopping the printing press for checks. With a system, real-time response minimizes unplanned stops and the production flow and ensures that the printing process remains active

What do we provide?

OptoPixel is a top-rated Print Inspection System provider in the market.
We offer hassle-free yet reliable Print Quality Inspection Systems to our clients.
With a crew of proficient experts, we ensure the quality of our solutions.
No matter your printing inspection needs, you can count on us.

Frequently asked questions

What kind of products can be checked with print inspection system?
The system works for Printing Line. The products include Cartons, Label, Pouch, bags, etc.
What is the maximum Speed OptoPixel Print Inspection System can work with?
Our system works with maximum up-to 500 parts/minute
How does Color shifting get identified? Does system capture image of entire carton?
Yes, Our system can capture image of entire carton. Manufacturer has to print color registration marks on the flapper of the carton. Camera system inspects these color-marks. These color marks are getting printed with black border. So, if color shifting happens, particular color will be shifted from its predefined box, and camera will detect that. No need to capture entire carton, shifting at registration mark means shifting of that color in entire carton.
Do you provide separate carton inspection machine?
Yes, we provide inspection machine for cartons as separate unit which includes stacker feeder, transportation conveyor, Camera system, rejection system, collection bin, etc.
Can you integrate print inspection system with MIS software for production dispatch?
Yes, we provide such integrated solutions.

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      Send a
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      We’re here to answer any question you may have.

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