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Full Label Inspection System

Smart labels make smart choices

Setting standards with full label inspection system

Inspection redefined

Here to revolutionize the system of full label inspection

What is the need of full label inspection?

A full-label inspection system is essential to guarantee product quality, compliance, and consumer safety. It ensures accurate labeling by employing advanced technologies such as cameras, optical character recognition, and machine learning algorithms and identifies defects, misprints, or missing information on labels in real-time, preventing faulty products from reaching consumers.

On the other side, the Full label inspection system is crucial for industries like food, pharmaceuticals, and manufacturing, safeguarding brand reputation, regulatory compliance, and ultimately, consumer trust in the quality and authenticity of labeled products.

Complete label inspection system by OptoPixel

From verifying text and graphics to barcode validation, our system leaves no element unchecked, delivering a comprehensive and seamless inspection process.

OptoPixel’s full label inspection system captures packaging flaws, defects in labels, code mix-ups, wrong dates, un-aligned labels, errors in batch change, wrong labels, surface contamination, date codes, serial numbers, sell-by dates, and cosmetic defects at speed, providing a well-integrated quality inspection and auto reject. 

Complete label inspection system by OptoPixel

From verifying text and graphics to barcode validation, our system leaves no element unchecked, delivering a comprehensive and seamless inspection process.

OptoPixel’s full label inspection system captures packaging flaws, defects in labels, code mix-ups, wrong dates, un-aligned labels, errors in batch change, wrong labels, surface contamination, date codes, serial numbers, sell-by dates, and cosmetic defects at speed, providing a well-integrated quality inspection and auto reject. 

Full-label inspection challenges

01

Inconsistency in label designs
Coping with diverse label designs is a challenge for full-label inspection systems. Labels can vary significantly in terms of layout, font, color schemes, and overall design elements. Adapt the system to accurately inspect and identify deviations.

02

Highspeed in production lines 
In industries with rapid production rates, such as food and beverage or pharmaceuticals, full-label inspection systems must contend with the challenge of inspecting labels in real-time without compromising accuracy. 

03

Flexible environment of production 
Manufacturing environments often change due to factors like variations in lighting or environmental conditions. Using these dynamic conditions and maintaining consistent performance can be challenging for label inspection systems, requiring continuous adjustment to ensure reliable results.

Benefits of the label inspection system

Using a full label inspection system provides various benefits across industries, here are the 6 key benefits;

Low dependency
on manual labor

Automating the label inspection process reduces dependency on manual labor, freeing up human resources for more strategic and value-added tasks. This not only minimizes labor costs but also removes the risk of human errors in the inspection process.

Enhanced assurance
of quality

A label inspection system ensures higher label quality by greatly analyzing each label, detecting defects, and verifying problems to design specifications. This precision guarantees that only flawless labels proceed through the production line, maintaining a consistent and high standard of product presentation.

Gets the trust
of consumer

Consistent, error-free labels contribute to consumer trust. A label inspection system safeguards brand reputation by preventing the circulation of products with inaccurate or sub-standard labels, fostering consumer confidence and loyalty.

Offers scalability
and adaptability

Label inspection systems are designed to be scalable, accommodating varying production volumes and different label formats, this adaptability ensures that the system can evolve with changing business needs and accommodate diverse labeling requirements.

Maximize the
production efficiency

Integrating a label inspection system enhances overall production efficiency, the system operates seamlessly with production lines, ensuring a continuous and smooth workflow by eliminating errors associated with manual inspections.

Comes with real-time
monitoring

Real-time monitoring capabilities allow businesses to track the status of labels as they move through the production line. Additionally, label inspection systems provide traceability, creating a digital record of the production process for accountability and quick issue resolution.

What do we provide?

Optopixel Technologies offers an excellent Full Label Inspection System
for Print Quality
to different industries. From us, you can expect top-notch
solutions designed precisely to help you resolve various defects.
We have a team of experienced professionals eager to offer assistance whenever you want.
Take a look at our top-rated full label inspection system with attractive features

Full label inspection system specifications

High Resolution Machine Vision Line Scan Camera – selectable up-to 8k resolution

Low Distortion Optics

Diffused and high line rate Illumination to avoid reflection from the shiny surfaces

Industrial grade camera controller with 22” capacitive touchscreen monitor

Custom Mounting stand as per the Machine and space available on the machine

Easy Mechanical Change-over with position indicator

Encoder based label travelling reference

Camera Enclosure to avoid ambient lighting and damage

Frequently asked questions

What is the size of Label supported?
Our system supports up-to 1 meter of web. It depends on your requirement. Normally, we use 4k color line scan camera for the 300mm web-width. The web widths more than that can be served with higher resolution of camera.
What is the maximum Speed OptoPixel full Label Inspection System can work with?
Our system works with maximum up-to 100 meter/minute
I have some label rolls with gap and some of them are not having gap, then how will your system work?
We provide gap sensor and color mark sensor along with the system and user can select any of them as per the label type. The label roll without gap can generate trigger with color marks.
How do you reject the label from the machine?
Vision System generates the rejection signal while defect identification and that can be synched with the machine in such a way that the machine gets stopped and defective label stops at pre-defined rejection zone on the machine. Operator can change the defective label with good one manually.

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      Send a
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      We’re here to answer any question you may have.

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      CALL US

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