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Pharmaceutical

Print Inspection System to Overcome Manufacturing Defects

To check the Poly-Pouch and its manufacturing defects and to make bunches with unique barcode numbers.

The Targeted Industry

Printing and packaging industry.

Problem Statement

The material of Poly-pouch was highly reflective & the tracking of the pouch from the production line was tricky.

Objective Set by Customer

Challenges & Solutions

Type of Challenge 1 :

The material of Poly-pouch was highly reflective.

Type of Solution 1 :

We developed custom Tunnel Light with Dome Effect to objectify the reflection. To maximize the size of the pouch was 18 inch X 12 inch, however at that time there was no readily available lighting solution in the market.

Type of Challenge 2 :

The tracking of the pouch from the production line (as it was in roll form) to the Inspection station where a single pouch is formed was somewhat complex. Due to orientation of the pouch on the inspection conveyor, the serial number was not visible.

Type of Solution 2 :

We suggested printing QR code along with numbering so that the camera can MAP the number with QR and can record data accordingly.

Overall Set of Solutions by OptoPixel

Implementation of OptoPixel’s Solutions

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