Carton Print Inspection System
Redefining the standards of packaging
Carton Print Inspection – where every detail matters
Inspection that leads your way
What is Carton Print Inspection?
Carton Print Inspection is a important aspect of quality control in the packaging industry, ensuring that printed information on cartons meets the highest standards of accuracy and legibility. This specialized inspection process comes with advanced technology, including high-resolution cameras and optical character recognition (OCR), to examine the printed content on cartons.
How does carton print inspection work?
How does carton print inspection work?
Significant challenges faced by Industries without carton print inspection
01
Associated risks with quality
Manual inspection processes are supposed to be human error, and subtle defects or misprints may go unnoticed, leading to the distribution of products with compromised packaging. This risk is related to overall product quality, and brand reputation, and can even result in regulatory non-compliance, especially in sectors like pharmaceuticals where precise labeling is critical.
02
Low defective rates and rework
Without carton print inspection, industries are more susceptible to higher defect rates in packaging. Defective cartons may not only reach consumers, causing potential dissatisfaction and product returns but also lead to increased rework costs. Manual identification and rectification of printing errors are time-consuming and can disrupt production efficiency.
03
Inefficiencies in regulatory compliances
Industries subject to strict regulatory requirements, such as food and pharmaceuticals, face challenges in ensuring compliance without carton print inspection. Inaccurate or missing information on packaging can lead to regulatory violations, fines, and even legal consequences.
Benefits of carton print inspection
Flexibility in
print jobs
Increases the level of productivity
Future-proofing manufacturing process
Offers reduction
in wastage
Preventing errors in operations
Enhanced level
of print quality
OptoPixel – Carton inspection solution key features
Carton print inspection, a solution that delivers cost effective print quality and integrity management solution to Pharma Industries at large,
- Batch-code Inspection and Verification for Print Missing, Print Smudging, Value Mismatching with OCR and OCV Technique
- Variable data integrity, including weight, batch/lot code, sell-by dates,
- Missing/duplicate detection
- 1D Barcode Verification available for all Global types
- 2D code Inspection with Print quality Grade Verification
- Color Pharmacode Verification
- Handles highly reflective surfaces & UV/IR printed codes
- Inline inkjet integration & print verification
- Database matching
- Track & Trace reporting
- Integrity & Audit reporting
- 21CFR, PART-11 Compliant Software
- 24X7 Remote Software Assistance
Carton inspection machine system specifications:
- High Resolution Camera – Selectable up-to 5.0 Megapixel resolution according to the application requirement
- 5.0 Megapixel Low Distortion Optics
- Diffused Illumination to avoid reflection from the shiny surfaces
- Selectable color for the Lighting as per the object background and ink color
- Industrial grade camera controller with 13.3” capacitive touchscreen monitor
- Custom Mounting stand as per the Machine and space available on the machine
- Easy Mechanical Change-over with position indicator for the mechanical position of the camera
- Camera Enclosure to avoid ambient lighting and damage
