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Cap Inspection System

Uplifting the standards of packaging with the cap inspection system

Gear Circle

Crafting perfection from one cap to the next while putting excellence in QUANTITY

Imagine a bottle with a cap that doesn’t seal properly, it can cause leaks and mess, same goes for the fill inside it needs to be exactly filled for the product to work well. That’s where cap and fill inspection comes in. It’s like having super eyes that check every cap and fill to make sure they’re perfect. So, considering cap and fill inspection isn’t just a good idea, it’s a smart move for anyone who wants their products to be the best they can be!

How cap & fill inspection system works?

First, it checks the caps to make sure they are perfectly sealed without any faults. Then, it looks at the filling level to ensure it’s just the right amount – not too much and not too little. This process happens because the system uses special sensors and technology to catch any mistakes before products go out. Considering a Cap & Fill Inspection System is like preparing only for the best for your products. It means fewer mistakes, better quality, and happy customers because they get exactly what they expect.

How tamper band is contributing to cap and fill inspection?

“A tamper-evident band serves as a tamper-resistant to a screw cap, lid, or closure.” You must have read some Amazon reviews for products and could have found common themes in 1-star reviews. One of them is something like “The product was already used.” – This shows a lack of checking in tamper bands.

Contribution: Tamper bands provide a visible and immediate indicator of whether a product’s packaging has been compromised. During cap and fill inspection, these bands serve as a critical element to ensure that the product has maintained its integrity

How tamper band is contributing to cap and fill inspection?

“A tamper-evident band serves as a tamper-resistant to a screw cap, lid, or closure.” You must have read some Amazon reviews for products and could have found common themes in 1-star reviews. One of them is something like “The product was already used.” – This shows a lack of checking in tamper bands.

Contribution: Tamper bands provide a visible and immediate indicator of whether a product’s packaging has been compromised. During cap and fill inspection, these bands serve as a critical element to ensure that the product has maintained its integrity

What are the 3 significance of cap & fill inspection in industries?

01

Product quality assurance
Cap and fill inspection ensures that the packaging process, specifically the sealing of caps and accurate filling of products, meets the required standards

02

Compliance with regulatory standards 
Many industries are subject to strict regulations to ensure consumer safety, product efficiency, and fair trade practices having a cap and fill inspection it becomes way easier for the industries to stand by the regulations set by the government 

03

Prevention of contamination and tampering
Cap and fill inspection, including the examination of seals and tamper-evident features, helps prevent contamination and unauthorized access to products

An inspection system that contributes to overall product integrity and customer satisfaction

An inspection system that contributes to overall product integrity and customer satisfaction

Offers cross-functional
collaboration

Cap and fill inspection solutions encourage collaboration between different departments within a manufacturing facility. Shared access to inspection data promotes cross-functional understanding and cooperation, fostering a more cohesive and efficient work environment

Offers improved
customer satisfaction

Consistently delivering products with minimal defects enhances customer satisfaction ultimately. Cap and fill inspection solutions play a crucial role in building customer trust and loyalty by ensuring the reliability and performance of the manufactured goods

Provides the best
global competitiveness

Adopting advanced cap-and-fill inspection technologies enhances a manufacturer's global competitiveness, while meeting and exceeding international quality standards positions companies favorably in the global marketplace, attracting a diverse customer base

Directly reduces
the defect rates

Through comprehensive inspection, cap and fill solutions significantly diminish the occurrence of defects in the final products. This results in a higher percentage of flawless items, bolstering customer satisfaction and brand reputation

Gives customizable
inspection parameters

Cap and fill inspection solutions offer customizable parameters, allowing manufacturers to tailor the inspection criteria based on specific product requirements. This adaptability ensures that the system is aligned with the unique needs of each production line

Provides real-time
monitoring

The ability to monitor the cap and fill processes in real time allows for immediate intervention in the event of deviations. This real-time monitoring capability enhances agility in responding to unforeseen challenges

What can you get from us?

OptoPixel boasts of delivering excellent fill level and Bottle cap inspection system solutions for the pharma industry.
As the leading company for cap and fill level inspections, you can count on us to offer a wide range of solutions.
Our inspection systems are integrated with a wide array of features.

Cap Inspection

Get optimum results with our industry-grade cap
and fill level inspection!

The top-notch bottle or vial inspection system developed by OptoPixel is one of a kind. The inspection system measures the cap height of the bottles in order to assess the screwing strength. Apart from that, the system also conducts inspections of filled bottles to check if there are loose, missing, or damaged caps. In the case of vials, the OptoPixel Vision system assesses the stopper height and ensures that the stopper is actually present. Besides, it also verifies the pattern on the cap or seal and the seal color.

We boast of having cap and fill level inspection systems that follow pre-established protocols and regulations. Our team of dedicated professionals ensures that the solutions we provide comply with the industry standards.

Frequently asked questions

What is the maximum speed supported?
The System can work with maximum 1000 parts/ minute
How many cameras do I need for 360-degree periphery inspection of the cap?How many cameras do I need for 360-degree periphery inspection of the cap?
For 360-degree periphery inspection, you need to go with 6 cameras (each at 60 degrees. Hence, for pattern/logo inspection from Top, you need separate camera from top.
Do you provide rejection system?
Yes, we provide rejection system as an optional. User can also use existing rejection mechanism if already available in the machine. OptoPixel system can be synched with the existing line.
Why separate rejection system is required for different defects?
Some of the defects can be recovered and the product can be re-used. So, defect wise sorting decreases the loss.
What are the prerequisites required to install the system?
Bottle/vials should be transported smoothly and vibration free. They should be sufficient separated for individual trigger to capture the image.

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      Send a
      message.

      We’re here to answer any question you may have.

      MAIL US

      Have a project in mind? Send a message.

      CALL US

      Would you like to join our growing team?

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