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Blister Inspection System

Eyes on every defect beyond the surface with Blister Inspection!

What is the Blister Inspection System?

The Blister Inspection System is an inspection tool, practically used by the pharmaceutical industry for quality assurance in tablets and capsules at a greater speed. Blister Inspection System executes all types of reliable inspection for any visual defects on tablets and capsules.

This is how the inspection takes place

When the blister machine is working, an illuminant plate throws off the light, and the camera takes images of this area of the web, the images are then transferred to the system. The light from the illuminant is covered by tablets. When the light will shine through this pocket, this image is identified as an empty pocket.
After being identified, the empty pocket moves forward and passes through the sealing phase and the punching phase. After punching, the faulty blister card will be rejected and fall into a container.
With the help of the robust design and deterministic solution make the blister inspection system a much more adaptable and reliable system in the pharmaceutical packaging sector.

BLISTOSURE- Product by OptoPixel

BLISTOSURE is a camera-based inspection tool that captures, processes, and analyses each pixel of your Blister’s real-time images. The fully automated 100% inspection & defect classification enables the users to implement a zero-defect strategy at high-speed production throughout.

The requirements for the blister inspection system vary  among different pharmaceutical companies, say for example inspection of empty pockets only, or inspecting for crushed, powdered, fragments, wrong color and size, etc, and inspection for products packaged in transparent film.

BLISTOSURE- Product by OptoPixel

BLISTOSURE is a camera-based inspection tool that captures, processes, and analyses each pixel of your Blister’s real-time images. The fully automated 100% inspection & defect classification enables the users to implement a zero-defect strategy at high-speed production throughout.

The requirements for the blister inspection system vary  among different pharmaceutical companies, say for example inspection of empty pockets only, or inspecting for crushed, powdered, fragments, wrong color and size, etc, and inspection for products packaged in transparent film.

The problems faced by pharma companies

01

Raise the cost  
Without having a blister inspection system, pharmaceutical manufacturers are forced to depend on manual inspection processes.This not only increases labor costs but is also time-consuming and subject to human errors.

02

Complies of regulations
Blister packaging, without inspection, might contain hidden defects that could go unnoticed during the manufacturing process.This lack of visibility increases the risk of delivering products that do not meet the required quality standards set by regulatory authorities.

03

Insufficiency of storage
In the absence of an efficient quality control system, pharmaceutical companies may be forced to overstock and compensate for potential defects or quality issues.This can strain storage facilities and lead to inefficient use of available space.

The benefits of blister inspection system

A blister inspection system offers several benefits, pharmaceuticals and packaging, here are the 6 key benefits

Provides a
greater quality

The blister inspection system comes with the integrity and quality of packaging by detecting defects, irregularities, and visual imperfections. Identifies and addresses issues such as incomplete seals, damaged packaging, or foreign particles, ensuring only high-quality products reach the market.

Maximizes the efficiency of production

It enhances overall production efficiency by automating the inspection process and reducing the reliance on manual labor for quality control and integrates seamlessly into production lines. It automates the inspection process with precision and consistency and reduces the variability introduced by manual inspection.

Helps in
cost reduction

With the ability to detect defects as they occur, the system prevents the production of large quantities of defective blister packs. This minimizes the use of materials and resources in the manufacturing of substandard products.

Offers a great
accountability

Records inspection results for traceability, allowing for the identification of specific batches or products in the event of quality issues and establishes accountability by registering the process of inspection and outcomes.

Improved process
of production

Enhances the accuracy of product counting while ensuring that each blister pack contains the correct number of items and at the same time reduces the likelihood of packaging errors, enhancing the overall efficiency of the production process.

Fulfills the standardised regulations

The blister inspection system will help companies adhere to strict regulatory requirements and industry standards governing pharmaceutical and packaging processes and provide detailed inspection reports and documentation for regulatory compliance audits.

What do we provide?

OptoPixel is one of the best Blister Inspection providers in the industry.
With a team of proficient experts, we deliver top-notch solutions.
BlistoSure is a well-designed Blister Inspection System, offering various features that contribute to its excellent solutions.

BlistoSure can detect following defects

OptoPixel is one of the best blister inspection providers in the industry

Missing Tablet

Missing
Tablets

Defected Tablet Packet

Oversized / Undersized
Tablets

Broken Tablet

Broken / Half
Tablets

Missing Tablet

Missing
Tablets

Defected Tablet Packet

Oversized / Undersized
Tablets

Broken Tablet

Broken / Half
Tablets

Color Variation In Tablet

Color
Differences

Shape Variation Of Tablet

Shape
Differences

Foreign Particle In Tablet

Foreign Color
particle on Tablets

Color Variation In Tablet

Color
Differences

Shape Variation Of Tablet

Shape
Differences

Foreign Particle In Tablet

Foreign Color
particle on Tablets

Frequently asked questions

What is the Web Width (Field of View- Scan Area) supported?
We have three variants: BlistoSure330, BlistoSure240 and BlistoSure150. BlistoSure330 supports web-width of maximum 330mm. BlistoSure240 supports web-width of maximum up-to 240mm and BlistoSure150 supports web-width of 150mm.
What is the maximum Speed BlistoSure can work with?
Our system works with maximum up-to 100 Strokes/minute
Can I install BlistoSure on my existing Blister Packing Machine?
Yes, Off-course.
Does system come with Rejection System?
Standard System is configured with Digital outputs those can be synchronized with user’s machine and rejection Mechanism. If rejection mechanism is not available in the machine, we also provide rejection system as Optional.
How does rejection system work for 4 blister-packets?

ScaneXBIS generates individual Rejection Signal for each Blister packet and that is available maximum up-to 6 Blister Packets (6-up). So, user can integrate the same with rejection mechanism.

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      Send a
      message.

      We’re here to answer any question you may have.

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