Preform Inspection System
Your Journey to quality begins with Preform Inspection system
A system that will amplify the manufacturing process
Time to increase the standard of efficiency in the production line
Crafting confidence & crafting quality with our preform inspection solution
What is Preform inspection solution?
A preform inspection solution is designed to evaluate and ensure the quality, consistency, and compliance of preforms in manufacturing, particularly in the context of packaging production, whereas, preforms are typically the initial stage in the production of containers such as plastic bottles or jars.
About OptoPixel's Preform Inspection System,
OptoPixel’s preform inspection system provides superior quality control systems for plastic bottle manufacturers, fillers, injection molders, and preform producers.
A widened inspection of each preform for a larger range of defects takes place. Moreover, the channel of measurements is taken forward out in the areas of the thread, body, and gate. In that case, the cavity number of each preform can be known by providing detailed cavity-related statistics.
About OptoPixel's Preform Inspection System,
OptoPixel’s preform inspection system provides superior quality control systems for plastic bottle manufacturers, fillers, injection molders, and preform producers.
A widened inspection of each preform for a larger range of defects takes place. Moreover, the channel of measurements is taken forward out in the areas of the thread, body, and gate. In that case, the cavity number of each preform can be known by providing detailed cavity-related statistics.
Challenges in preform inspection solution
01
Defects surface
Detecting and accurately classifying surface defects on preforms can be challenging due to variations in the shapes, sizes, and transparency of these imperfections.
02
Higher speed lines
In high-speed production environments, preforms move rapidly along the production line, making it difficult for traditional inspection systems to capture and analyze every preform with sufficient detail.
03
Variable preform shapes and sizes
Preforms come in various shapes and sizes, and adjusting the inspection system to accommodate these variations can be complex. Ensuring consistent inspection across different preform specifications is crucial.
Benefits of preform inspection solutions
Convenient process
of blowing process
Increases the
customer satisfaction
Cavity-wise
specific statistics
Saves cost through
waste reduction
Detects defects at
early stage
Assured sense
of quality
What do we provide?
In terms of providing tech-led inspection solutions for inspecting the mold bottling mechanism and entire bottle production, our customized system is your ultimate choice. We have teamed with industry experts to offer the best possible solutions to match the criteria of your business needs.
- Servo-based Pick-N- transport solutions
- Automated Feeder - Hopper with elevator feeder
- Automatic orientation system along with customizable motorized roller-based inspection
- Ariel-based Pick-N-Rotate Solution
- Generation of report cavity-wise
- Integration of check-weigher system
- 600 preforms per minute inspection speed
- Multi-camera visual inspection solution
- Implementation of OCR technique to scan cavity number
- Incorporation of multiple advanced lighting techniques for 360° image capturing
- Automated changeover or remodeling process according to product type
- Servomechanisms for transportation
- Audit reporting & integrity
- 24/7 client support & software assistance
