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Label and Marking Inspection System

Introducing the excellence of label and marking

Labels and markings under the lens of perfection,

Inspection that will guard your brand’s integrity,

Maintaining a strong consistency in quality and product identification.

Role of label and marking inspection system

Label and marking inspection systems play a significant role in various industries, serving as a primary means of communication and information dissemination.

In manufacturing and production settings, labels are employed to convey details about a product, such as ingredients, expiration dates, and usage instructions. These identifiers not only assist consumers in making informed choices but also contribute to safety and regulatory compliance. In the world of logistics and supply chain management, marking systems are indispensable for tracking and tracing goods throughout their journey from production to distribution.

Barcodes, QR codes, and other advanced marking technologies streamline inventory management and enhance operational efficiency. Label and marking inspection system not only serves as a link between the client and commercial world but it serves the purpose of transparency in the system

How do label and marking Inspection Systems Work?

This is how it starts, cameras capture high-resolution images of labels and markings on products during the production process. Software algorithms analyze the captured images, comparing them to predefined reference models or standards. The system identifies defects in labels upon detecting defects, the system triggers automated corrective actions, such as initiating reprints. The inspection is conducted in real-time, allowing for immediate intervention and correction to ensure only products meet quality standards.

How do label and marking Inspection Systems Work?

This is how it starts, cameras capture high-resolution images of labels and markings on products during the production process. Software algorithms analyze the captured images, comparing them to predefined reference models or standards. The system identifies defects in labels upon detecting defects, the system triggers automated corrective actions, such as initiating reprints. The inspection is conducted in real-time, allowing for immediate intervention and correction to ensure only products meet quality standards.

Key components of label and marking inspection systems

01

3D imaging technology
Implementation of 3D cameras for comprehensive inspection, allowing systems to detect defects with height variations and ensuring accuracy in complex labeling actions.

02

Human-machine collaboration
Implementation of collaborative systems where human operators work in sequence with inspection technologies, leveraging the strengths of both for improved accuracy and efficiency. 

03

Customized inspection algorithms
The Development of inspection systems with the help of customizable algorithms that can be made to specific industry needs, using diverse labeling requirements.

Benefits of label inspection system

There are multiple benefits of a label inspection system that are listed below,

Directly prohibites the mislabeling

A labeling process in the system is essential to avoid any mislabeling that can be dangerous to health. Signify the steps involved in the labeling process, including verification and cross-checking at each stage. This helps lower human error whereas a label and marking inspection can help prevent mislabeling errors

Provides
smart camera vision

The ability to offer a cost-effective label & marking solution is significant for us and that is the reason why we offer smart camera-based vision for our label inspection solutions for high-resolution imaging and image processing algorithms, this precision allows the system to detect even minor defects in labels with accuracy.

Lower downs the cost of production

Our automated mark and label inspection solutions directly lead to cost-cutting by minimizing the need for manual labor in quality control. This not only reduces labor costs but also enhances overall production efficiency & its quality, contributing to a more cost-effective manufacturing process.

Reduce the level
of costs

The system contributes to cost savings by avoiding the need for reprints, discarded mislabeled products, or potential legal consequences due to non-compliance. These financial benefits make the initial investment in a label inspection system a strategic and cost-effective decision in the long run.

Solution that empowers different packaging

The packaging is something that speaks to your brand before you, but this thing will always make inspecting product labels more challenging. Thanks to OptoPixels's mark and label inspection solution that offers configurations that are effective for inspecting packages

Solid protection
to brand

Consistent, accurate labels support brand identity and protect brand reputation. By preventing mislabeled or defective products from reaching consumers, the system safeguards the brand image, providing consumer confidence and loyalty.

What do we provide?

When it comes to offering Label and Marking Inspection Systems, OptoPixel is your one-stop solution.
We provide our clients with a dynamic, bespoke, and budget-friendly visual inspection solution.
Our customized inspection system has a wide range of features.

label & marking inspection system specifications

High Resolution Camera – Selectable up-to 5.0 Megapixel resolution according to the application requirement

5.0 Megapixel Low Distortion Optics

Special purpose Illumination to avoid reflection from the shiny surfaces

Industrial grade camera controller with 13.3” capacitive touchscreen monitor

Custom Mounting stand as per the Machine and space available on the machine

Easy Mechanical Change-over with position indicator for the mechanical position of the camera

Camera Enclosure to avoid ambient lighting and damage

Frequently asked questions

What is the FOV (Field of View- Scan Area) of Label/product supported?
Our standard model Scanex-LR601 is equipped with 1.6 Mega-Pixel camera, so the standard scan area is 80mm X 60mm. Product should have all inspections within this area. If size of the scan area gets increased, you have to go with higher model which comes with camera having higher resolution.
What is the maximum Speed OptoPixel Label Inspection System can work with?
Our system works with maximum up-to 600 inspections/minute
Can this system be integrated with inline printer for scan and print application?
Yes. We can provide such tailor-made solution for your requirement.
Does system come with Rejection System?
Standard System is configured with Digital outputs those can be synchronized with user’s machine and can be used for Rejection/sorting purposes. If rejection mechanism is not available in the machine, we also provide rejection system as Optional.
How many cameras can be configured in single controller?
Well, it depends on the speed and inspection criteria. In general, you can use 6 cameras with single controller. If application has requirement more than that, then we need to use controller with higher configuration.

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