OptoPixel's visual system is made to inspect the compact subparts.
Verify the presence of each sub-part like Syringe, PFS, Plunger Rod, Needle, Nozzle cap, Temper Evident Sticker, Vial, Vial Adapter, etc.
Need a compact inspection unit.
The Targeted Industry
Pharmaceuticals industry.
Problem Statement
Customer asked for a compact size unit & the presence of the sub parts was only visible with Backlight Illumination as front illumination creates reflection from the Plastic container surface.
Objective Set by Customer
“Product Name: PFS Kit”
- To verify the presence of each sub-part like Syring, PFS, Plunger Rod, Needle, Nozzle cap, Temper Evident Sticker, Vial, Vial Adapter, etc. in single container as a KIT and record the data of each KIT.
- Need a compact and stand-alone tabletop inspection unit.
Challenges & Solutions
Challenge 1 :
Customers asked for compact size units as space was the main concern due to limited space in the production area.
Solution 1 :
OptoPixel then developed tailor made solutions as per the space and included all the inspections as well.
Challenge 2 :
The presence of the sub parts was only visible with Backlight Illumination as front illumination creates reflection from the Plastic container surface.
Solution 2 :
OptoPixel designed a unit with toughened glass top and back-light illumination was integrated for the sure shot accurate results.
Overall Set of Solutions by OptoPixel
- Tailor made solution for Inspection of PFS Kit
- High Resolution camera and customized software
- Robust design and aesthetical look for the unit
- Audio-Visual Indication for the decision of verification
Implementation of OptoPixel’s Solutions
- Provided stand-alone compact size Inspection unit.
- Decreased manpower and increased quality of the production
- Recorded image along with Inspection time so market complaints can be addressed easily.
