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Bearing Inspection System

Bringing perfection in the form of a bearing inspection system

Gear Circle

We are here to revolutionize reliability with our inspection system

The future of inspection system

You are witnessing the next generation of bearing excellence

What is bearing inspection system?

Bearing is a very critical component when it comes to the automotive industry. Defects in the process of making the vehicles are unfinished surfaces, scratches on machined surfaces, etc can occur due to either improper handling

OptoPixel’s bearing inspection system is a trained tool trained to overcome these defects reliably. The bearing surface and bearing rollers both have a significant impact on the installation performance, use, quality, and life of the bearing

Why is bearing inspection important?

Bearings, as an integral part of various mechanical systems, bear the responsibility of facilitating smooth rotation and minimizing friction. Regular inspection of bearings is essential to detect potential defects, wear, or misalignments that could compromise their performance and, consequently, the overall functionality of the machinery they support. Timely and thorough bearing inspections contribute to preventing unexpected failures, reducing downtime, and extending the lifespan of equipment

Why is bearing inspection important?

Bearings, as an integral part of various mechanical systems, bear the responsibility of facilitating smooth rotation and minimizing friction. Regular inspection of bearings is essential to detect potential defects, wear, or misalignments that could compromise their performance and, consequently, the overall functionality of the machinery they support. Timely and thorough bearing inspections contribute to preventing unexpected failures, reducing downtime, and extending the lifespan of equipment

The 3 important rules of bearing inspection

01

The first rule of an effective bearing inspection system is to ensure a accurate and comprehensive analysis of pattern

02

The second rule emphasizes the importance of real-time attention in bearing inspection

03

The third crucial rule involves leveraging data-driven insights for continuous improvement

Benefits of bearing inspection system

An inspection that contributes towards enhancing product quality and life of industries

Enhanced level
of performance

Implementing a bearing inspection system ensures a higher level of reliability in manufacturing processes. By inspecting bearings for potential defects, the system contributes to the production of components that meet or exceed performance expectations. This results in machinery and equipment operating smoothly and consistently

Maximized level
of production

With a bearing inspection system in place, production processes can operate at high efficiency. The early detection of defects allows for precise scheduling of maintenance activities, minimizing disruptions to production lines. This optimized efficiency gives increased output and ensures a consistent and reliable supply chain

Detection
of defects

The bearing inspection system empowers in its ability to identify defects at an early stage. By detecting issues such as cracks, wear, or misalignments promptly, manufacturers can take corrective measures before these defects get into critical problems

Real-time monitoring
and analysis

Modern bearing inspection systems often offer real-time monitoring capabilities, allowing manufacturers to track the condition of bearings continuously. This real-time data facilitates prompt decision-making, enabling quick interventions and preventing potential issues from increasing it further

Saves cost on a
huge scale

By identifying potential problems before they cause significant damage, manufacturers can implement timely preventive maintenance measures. This not only extends the operational life of bearings but also reduces the overall maintenance costs associated with reactive, emergency repairs

Highly enhanced
safety measures

Early detection of defects through a bearing inspection system contributes to a safer working environment. By preventing unexpected failures, the system helps mitigate the risk of accidents and injuries associated with malfunctioning machinery, fostering a workplace culture prioritizing employee well-being

What do we provide?

OptoPixel is the leading Bearing Inspection System Provider.
We offer top-notch Bearing Inspection Systems for a wide range of industries.
Our highly advanced Bearing Inspection System has an impressive list of features.

Frequently asked questions

What is the FOV (Field of View- Scan Area) of product supported?
Our standard model Scanex-LR601 is equipped with 1.6 Mega-Pixel camera, so the standard scan area is 80mm X 60mm. Product should have all inspections within this area. If size of the scan area gets increased, you have to go with higher model which comes with camera having higher resolution.
What is the maximum Speed OptoPixel Inspection System can work with?
Our system works with maximum up-to 600 inspections/minute
Do you provide inspection machine that can be attached to our existing line?
Yes, we provide tailor made solution as per the customer requirement.
Does system come with Rejection System?
Standard System is configured with Digital outputs those can be synchronized with user’s machine and can be used for Rejection/sorting purposes. If rejection mechanism is not available in the machine, we also provide rejection system as Optional.

Send a
message.

We’re here to answer any question you may have.

MAIL US

Have a project in mind? Send a message.

CALL US

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      Send a
      message.

      We’re here to answer any question you may have.

      MAIL US

      Have a project in mind? Send a message.

      CALL US

      Would you like to join our growing team?

      Error: Contact form not found.