Packaging Inspection System to Reduce Manpower & Check Quality
To inspect the quality of the soap before packing and reduce manpower and market-complaint.
The Targeted Industry
FMCG Industry.
Problem Statement
Client asked for the separate rejection for different defects as some defects are non-reversible and some can be reworked.
Objective Set by Customer
“To inspect quality of the soap before packing and reduced manpower and market-complaint”
Challenges & Solutions
Challenge :
Client asked for the separate rejection for different defects as some defects are non-reversible and some can be reworked.
Solution :
OptoPixel developed tailor made solutions as per the customer’s requirement and provided two separate rejection systems for both kinds of defects. Hence, the defect wise rejection station is configurable from the software application itself.
Overall Set of Solutions by OptoPixel
- High Speed Machine Camera system with customized Illumination
- Customized Software to identify the defects like Foreign Particle up-to 200 microns, cut soap, quality of Engraved logo on the top surface
- Encoder and PLC based controller for Automatic Rejection with high-speed pneumatics.
- Robust Mechanical Structure
- Batch-wise production report generation on daily basis
- Template saving and loading facility for the easy change-over with single click.
Implementation of OptoPixel’s Solutions
- Installed vision inspection system along with online automatic rejection.
- Decreased manpower and increased quality of the production
- Successfully operated in industrial environment
- Recorded image along with Inspection time so market complaints can be addressed easily.
